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Trunnion mounted  ball valve

Trunnion mounted ball valve

General of ball valve

Ball valve are normally used in the following system: seawater, sanitary, trim and drain, air, hydraulic, and oil treatment. Ball Valve are widely used in fluid-andling systems for flow control. These types of rotary valves are suitable for corrosive applications. They are used in detergent, pharmaceutical, chemical, rubber, pulp and paper plants, water treatment systems, textile mills and food processing plants, In general, ball valves offer many advantages when contrasted with other valve types. They provide superior ease of operation and can maintain and regulate high volume, high pressure and high temperature flow. Most ball valves offer rugged construction providing for a long service life, and a comparably low cost. Additionally, the design of the regulating element allows the valve to function without the complications of side loads, typical of butterfly or globe valves, and the valve design permits inspection and repair of seats and seals without removing the valves body from the pipeline.

Forged steel trunnion mounted ball valve

f

NO

NAME OF PART

NO NAME OF PART

1

Body

20

Trunnion Seal

2

Closure

21

Stem Packing

3

Stem

22

Seat Spring

4

Seat Ring

23

Bearing

5

Ball

24

Thrust Washer

6

Seat Insert

25

Sealant Fitting

7

Trunnion

26

SOcket Bolt

7-1

Trunnion Block

27

Hex/Socket Bolt

7-2

Trunnion Block Pin

28

Stud Bolt

8

Gland

29

Hex Nut

9

Adapter Plate

30

Grounding Pin

10

Stem O-ring/ Lipseal

31

Grounding Spring

11

Stem O-ring

32

Key

12

Gland O-ring

33

Dowel Pin

13

Seat O-ring/LIPSEAL

34

Relief Plug

14

Seat Subseal

35

Drain Plug

15

Closure O-ring

36

Mounting Plate

17

Backup Ring

37

Gear Operator

18

Gland Seal

38

Hand Wheel

19

Body Seal

COMPONMENT IDENTIFICATION

DESIGN AND MANUFACTURE STANDARDS

Basic Design

API 6D

Shell Wall Thickness

API 6D

Face to Face Dimension

API 6D

Flange End Dimension

ANSI B16.5 (1/2" to 24") MSS SP-44 (26" & up)

Butt-Weld End Dimension

ANSI B16.25

Inspection & Testing

API 6D

Fire Safe Design

API 6FA/BS 6755

BILL OF MATERIALS

NO

NAME OF PART

Carbon Steel NACE

Low temp NACE

Stainless Steel NACE

1

Body

A105.A350LF2

A350 LF2

A182F316

2

Closure

A105.A350LF2

A350 LF2

A182F316.A351CF8M

3

Stem

AISI1045ENP, AISI4140ENP

AISI 4140 ENP

316 SS, 17-4 PHSS

4

Seat Ring

A105ENP.A106ENP

A350 LF2 ENP

316 SS

5

Ball

A105ENP

A350 LF2 ENP

A182F316.A351CF8M

6

Seat Insert

Nylon, PTFE, PEEK

Nylon, PTFE, PEEK

Nylon, PTFE, PEEK

7

Trunnion

AIS1 1045, AISI 4140

316 SS

7-1

Trunnion Block

AIS1 1045, AISI 4140

316 SS

7-2

Trunnion Block Pin

AISI 410

316 SS

8

Gland

AIS1 1045

316 SS

9

Adapter Plate

AIS1 1045

316 SS

10

Stem O-ring/ Lipseal

Viton/Polymite

Viton GLT/ Polymite

Viton/Polymite

11

Stem O-ring

Viton

Viton GLT

Viton

12

Gland O-ring

Viton

Viton GLT

Viton

13

Seat O-ring/LIPSEAL

Viton/Polymite

Viton GLT/Polymite

Viton/Polymite

14

Seat Subseal

Viton, Graphite

Viton GLT, Graphite

Viton, Graphite

15

Closure O-ring

Viton

Viton GLT

Viton

16

Trunnion O-RING

Viton

Viton GLT

Viton

17

Backup Ring

PTFE, Nylon

PTFE, Nylon

PTFE, Nylon

18

Gland Seal

Spiral Wound Gasket 316SS + Graphite

19

Body Seal

Spiral Wound Gasket 316SS + Graphite

20

Trunnion Seal

Spiral Wound Gasket 316SS + Graphite

21

Stem Packing

Graphite

22

Seat Spring

Inconel X-750, 17-7 PHSS

23

Bearing

PTFE/Carbon Steel

PTFE/316SS

24

Thrust Washer

PTFE/Carbon Steel

PTFE/316SS

25

Sealant Fitting

Carbon Steel/SS Ball Check

316SS/SS Ball Check

26

SOcket Bolt

A574

316 SS

27

Hex/Socket Bolt

A574

316 SS

28

Stud Bolt

A193 B7M

A320 L7M

A193B8

29

Hex Nut

A1942HM

A1947M

A194 8

30

Grounding Pin

Stainless Steel

31

Grounding Spring

Stainless Steel

32

Key

Carbon Steel

Stainless Steel

33

Dowel Pin

Carbon Steel

Stainless Steel

34

Relief Plug

Carbon Steel

Stainless Steel

35

Drain Plug

Carbon Steel

Stainless Steel

36

Mounting Plate

Carbon Steel

Stainless Steel

37

Gear Operator

Ductile Iron Case/Carbon Steel Worm Gear

38

Hand Wheel

Carbon Steel, Ductile Iron

NOTE:MATERIALS ALSO AVAILABLE IN F321, F347, F51, F53, MONEL, INCONEL, INCOLLOY AND HASTELLOY.
NOTE: METAL-TO-METAL SEATED BALL VALVE DESIGNS ARE AVAILABLE UPON REQUEST.

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